Pulse Single Machine/Air Box Bag-Type Dust Collector Dust Removal Equipment

Pulse Single Machine / Air Box Bag-Type Dust Collector Dust Removal Equipment

Hangzhou Aotuo Mechanical and Electrical Co., Ltd. (AOTUO) manufactures pulse single machine and air box bag-type dust collectors as part of our auxiliary equipment range for dry bulk material port transfer systems. These units capture particulate from cement, mining, chemical, metallurgical and grain processing operations, achieving outlet emissions as low as 10 mg/Nm³ while handling inlet concentrations up to 200 g/m³.

Our dust collectors are engineered for continuous duty, with pulse-jet cleaning that maintains low pressure drop without interrupting filtration. The air box configuration provides modular flexibility for space-constrained or high-capacity installations.

Product Range and Positioning

We supply two primary configurations: the pulse single machine bag filter for compact, point-source dust control, and the air box bag filter for larger air volumes and modular expansion. Both share the same pulse-jet cleaning principle and are available with polyester, PPS, PTFE or aramid filter bags to suit operating temperatures up to 200°C.

• Pulse single machine: processing air volume 700–314,000 m³/h, filter area 9.8–1,868 m², ideal for silo vents, crusher discharge and conveyor transfer points.
• Air box type: modular design for high-volume applications, with even airflow distribution and quick bag access from the clean air side.

These collectors integrate with our Auxiliary Equipment range, including belt conveyors, air slides and bulk loaders, to form a complete dust management system.

Application Fit and Material Considerations

Our dust collectors are specified for cement kilns, mills and silo venting; mining crushers and conveyor transfer points; chemical reactor vents; metallurgical furnace and smelter fume control; grain milling and drying; and power generation coal handling. The filter bag material is selected based on gas temperature, chemical composition and abrasiveness.

For gases above 200°C, a pre-cooling system or heat exchanger is required upstream of the collector inlet.

Critical Specifications and Performance

• Processing air volume: 700–314,000 m³/h
• Filter area: 9.8–1,868 m²
• Inlet concentration: ≤200 g/m³
• Outlet emission: ≤10 mg/Nm³
• Cleaning method: pulse-jet with diaphragm valves, PLC-controlled
• Design pressure drop: ≤1,500 Pa
• Compressed air: 0.5–0.7 MPa, oil and moisture free
• Power supply: 380–690 V, 50/60 Hz, three-phase

Air-to-cloth ratio is selected based on dust characteristics, inlet loading and required emission level. Typical ratios range from 0.8–1.5 m/min for cement applications and 0.6–1.0 m/min for finer powders.

Configuration Options and Automation Integration

We configure each dust collector around the specific process interface. Options include explosion venting for combustible dust, spark detection, high-temperature alarms, and remote monitoring via PLC. The cleaning sequence can be controlled by differential pressure or timed intervals, with air consumption ranging from 0.5–2.0 m³/min depending on size.

Our control systems integrate with plant-wide automation, providing status signals for fan operation, pressure drop and valve function. For port transfer projects, the dust collector can be interlocked with our Rail mobile Screw Ship Unloader or Rail Mobile Ship Loader to manage dust during loading and unloading.

Installation, Commissioning and Maintenance

Units are factory pre-assembled into modules for efficient on-site installation. Site work includes hopper connection, fan ducting, and wiring of the electrical control panel. We provide commissioning support to verify airflow, pressure drop and cleaning cycle settings.

Maintenance access is designed from the clean air side for quick bag replacement. Recommended service intervals: monthly bag inspection, quarterly pulse valve testing, and compressed air filter changes every six months. Polyester bags typically last 18–36 months under normal conditions; high-temperature or abrasive service may reduce life to 12–18 months.

Quality Assurance and Compliance

AOTUO operates under quality, environmental and occupational health and safety management systems. Our dust collectors are designed to meet EPA, EU and local emission standards, with outlet concentrations verified by third-party testing. Explosion venting and spark detection are available for combustible dust applications.

As a national high-tech enterprise and responsible drafting unit for industry standard JC/T 2575, we apply the same engineering rigor to auxiliary equipment as to our ship unloaders. Each unit undergoes factory testing before shipment.

Information We Use to Configure Your Solution

To prepare a suitable proposal, we need the following project data:

• Dust source type and capture method (enclosure, hood, ducting)
• Air volume required at the capture point (m³/h)
• Inlet dust concentration (g/m³) and particle size distribution
• Gas temperature and moisture content
• Chemical composition and explosivity of the dust
• Required outlet emission limit (mg/Nm³)
• Available space and installation constraints
• Compressed air supply capacity and quality
• Power supply voltage and frequency
• Control interface requirements (PLC, SCADA, remote monitoring)

Provide these details with your inquiry, and our engineering team will size the filter area, select bag material, and specify the cleaning system to match your process.

Frequently Asked Questions

For more information on our dust collection solutions or to discuss your project, contact our engineering team. We also manufacture Pulse Single Machine/Air Box Bag-Type Dust Collector Dust Removal Equipment and complete port transfer systems.