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500~100000 DWT 300-1500t/h Environmentally Friendly Cement Clinker Ship Unloader
  • 500~100000 DWT 300-1500t/h Environmentally Friendly Cement Clinker Ship Unloader
  • 500~100000 DWT 300-1500t/h Environmentally Friendly Cement Clinker Ship Unloader

500~100000 DWT 300-1500t/h Environmentally Friendly Cement Clinker Ship Unloader

The ATSL-type environmentally friendly clinker screw unloader is a major technological innovation in the research and development of clinker unloading equipment. Its ultra wear-resistant screw feeder with dust suppression and suction device design meets the requirements of environmental protection and efficiency for clinker unloading operations, solves the problems of dust flying and low efficiency during unloading, and meets national environmental standards. It is an upgraded replacement equipment for grab buckets in port and dock clinker operations. At present, in the clinker transfer equipment market, this clinker unloader technology is more mature, and the process is more exquisite and more popular with customers!
Detailed features:
1. Super wear-resistant:
The ATSL-type clinker unloader is the result of 19 years of technical accumulation and meticulous research by AOTUO Aotuo Co., Ltd. It has a reasonable structure, and scientific efficiency, and is an international pioneer. The surface of the spiral machine blades at the feeding port adopts proprietary process technology to integrate "diamond grade" wear resistance, which can have a wear life of over 3000H. This type of equipment can also handle sand and gravel materials with a particle size of ≤ 100mm.
The subsequent lifting and transportation will use a specially designed waveform edge-blocking belt conveyor, which is made of imported superhard wear-resistant materials and processed through special processes. Its transportation life can exceed 3 years.
2. Environmental protection:
The spiral reclaimer is equipped with a built-in vacuum and dust suppression system, which can quickly collect and absorb dust caused by material flow and material layer collapse during the reclaiming process. The interior of the belt conveyor for subsequent lifting and transportation is fully sealed, and a bag-type dust collection port is installed at the tail of the belt conveyor. The sealed channel maintains a slight negative pressure, solving environmental problems such as dust flying, and completely solving the problems of material scattering, leakage, ash emission, and dust in the open operation of grab-type ship unloading. It is the ideal replacement product for traditional grab-type ship unloading machines.
3. Energy saving:
The environmentally friendly clinker unloading machine is driven by a permanent magnet motor, and the total length of the reclaiming screw machine is controlled to be less than 5m, resulting in a smaller volume and significant energy savings. The subsequent lifting and transportation will use a waveform edge belt conveyor, which greatly reduces the overall energy consumption of the machine, with a total energy consumption of about 0.6~0.8KWH/t.
*Optional installation methods: fixed, rail-mobile, tire mobile, and ship-mounted

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Description

Production capacity of 300-1500t/h (calculated based on clinker bulk density)
Applicable ship types 500~100000 DWT
Horizontal arm swing angle ± 135 °
Horizontal arm elevation angle of 30 ° upward lift, 30 ° downward detection
Vertical arm swing angle internal swing 30 °, external swing 40 °
Energy consumption ≤ 0.8kwh/t
Noise ≤ 80dB
Dust emission concentration ≤ 10 mg/m ³

Product Introducing

Environmentally Friendly Cement Clinker Ship Unloader is an environmentally friendly equipment for cement clinker ship unloading. While completing the unloading task efficiently, it focuses on reducing energy consumption, noise pollution and dust emissions, conforms to modern environmental protection concepts, and is suitable for unloading operations of various types of cement clinker transport ships.

Product Parameters
Production capacity: 300-1500t/h (calculated based on the bulk density of clinker). This wide range of capacity enables it to adapt to the unloading needs of different sizes, whether it is a small ship or a large transport ship.
Applicable ship type: 500~100000 DWT (deadweight tons). From small and medium-sized ships to large cargo ships, the equipment can operate effectively and meet unloading tasks in various scenarios.
Horizontal arm swing angle: ±135°. This wide range of swing angles allows the equipment to flexibly cover various areas in the cabin and improve unloading efficiency.
Horizontal arm lifting angle: 30° upward and 30° downward. This design can better adapt to the structure of the cabin and ensure the stability and safety of the unloading process.
Vertical arm swing angle: 30° inward swing, 40° outward swing. The flexible vertical arm swing angle further enhances the adaptability and operational flexibility of the equipment in complex environments.
Energy consumption: ≤0.8kwh/t. The low energy consumption design not only reduces operating costs, but also reduces the impact on the environment, meeting environmental protection requirements.
Noise: ≤80dB. Low noise operation reduces interference to the surrounding environment and staff, and improves the comfort of the working environment.
Dust emission concentration: ≤10 mg/m³. Through advanced dust control technology, the equipment can effectively reduce dust emissions, protect air quality and the health of operators.

Application scope and scenarios
Ports and docks: At the import and export ports of cement clinker, the equipment can be used to quickly and efficiently unload clinker from transport ships to onshore storage facilities or conveying systems.
Cement production plants: For cement production enterprises with their own docks, the equipment can directly unload clinker into the raw material storage area of ​​the factory, reducing intermediate transfer links and improving production efficiency.
Inland river transport terminal: At the terminal along the inland waterway, this equipment can be used to unload cement clinker from inland river transport ships to meet the raw material supply demand for cement production in inland areas.

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Hangzhou Aotuo Mechanical and Electrical Co., Ltd.
Hangzhou Aotuo Mechanical and Electrical Co., Ltd.(Abbreviated as AOTUO) was established in 2003 and is China Custom 500~100000 DWT 300-1500t/h Environmentally Friendly Cement Clinker Ship Unloader Manufacturers and 500~100000 DWT 300-1500t/h Environmentally Friendly Cement Clinker Ship Unloader Suppliers and AOTUO is a nationalhigh+tech enterprise that focuses on the integrated solutions of the harbor dry bulk material transfer system, as well as the research and development, manufacturing, and service of high-end equipment for dry bulk material port loading and unloading...

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500~100000 DWT 300-1500t/h Environmentally Friendly Cement Clinker Ship Unloader Industry knowledge

How does our environmentally friendly cement clinker ship unloader significantly reduce dust emissions?

Our environmentally friendly cement clinker ship unloader has adopted a number of innovative technologies and design measures to significantly reduce dust emissions, which are specifically reflected in the following aspects:

1. Efficient dust removal system
Integrated high-power dust collector: Install high-power dust collectors in key parts such as the unloading hopper. For example, dust removal equipment with an installed power of up to 22KW×2 and a processing air volume of up to 18000m³/h×2 can effectively capture and process the dust generated during the unloading process. of dust.
Bag dust collector: A bag dust collector is installed at the end of the subsequent lifting and conveying belt conveyor. Through the micro-negative pressure environment generated in the sealed channel, possible dust can be further collected and processed to ensure that the dust will not leak out.

2. Fully enclosed design
Material retrieval in a fully enclosed ship warehouse: A fully enclosed designed ship warehouse is used for material retrieval operations, which effectively isolates the external environment and reduces the spread of dust caused by wind and other factors.
Sealed conveying system: The interior of the lifting conveyor belt conveyor is fully sealed to reduce the chance of dust during the conveying process of materials.

3. Advanced operating technology
"Grab lightly and release slowly" operation method: By strictly controlling the operating procedures and adopting the "grasp lightly and release slowly" operating method, the impact force of the material during the grabbing and putting down process is reduced, thereby reducing the generation of dust. Although this method may affect production efficiency to a certain extent, it is an effective means of reducing dust emissions.

4. Wear-resistant materials and long life design
High-strength wear-resistant materials: The maximum wear point is designed at the pickup head and made of high-strength wear-resistant materials to extend the service life of the equipment and reduce dust generated by frequent replacement of parts.
Easy replacement of wearing parts: Wearing parts such as filter bags are designed to be easy to replace, which not only reduces maintenance costs, but also reduces dust pollution caused by replacing parts.

5. Intelligent control
Intelligent monitoring system: Equipped with an intelligent monitoring system, it can monitor the operating status and dust emission of the equipment in real time, and take immediate measures to deal with any abnormalities found.
Optimize the operating process: Optimize the operating process through intelligent control, reduce unnecessary material handling and waiting time, thereby reducing the possibility of dust generation.

What are the core technical advantages of the environmentally friendly cement clinker ship unloader?

The core technical advantages of the environmentally friendly cement clinker ship unloader are mainly reflected in the following aspects:

1. Efficient dust control technology
Fully enclosed design: The environmentally friendly cement clinker ship unloader adopts a fully enclosed design. The entire process from material retrieval, transportation to unloading is carried out in a closed space, which effectively isolates the external environment and greatly reduces the spread of dust.
Efficient dust removal system: Built-in efficient dust collection and dust suppression systems, such as bag dust collectors, can quickly collect dust caused by material flow and material layer collapse during the material retrieval process, ensuring a clean working environment.

2. Advanced drive and energy-saving technology
Permanent magnet motor drive: Some high-end environmentally friendly cement clinker ship unloaders use permanent magnet motors as drives. Compared with traditional motors, permanent magnet motors have a higher energy efficiency ratio and can significantly reduce energy consumption.
Energy consumption optimization: Reduce unnecessary energy consumption by optimizing the equipment structure and control algorithm, such as controlling the total length of the reclaiming screw to reduce energy consumption, and using a specially designed conveyor system to reduce overall energy consumption.

3. Durable materials and structural design
Wear-resistant materials: The surface of the reclaiming screw machine blades adopts proprietary technology to integrate "King Kong-level" wear-resistant performance to ensure that the equipment remains efficient and stable during long-term operation while reducing dust generated by wear.
Long-life design: All key components such as bearings, spiral shafts, etc. are made of high-quality materials and undergo special treatment to improve their durability and reduce the frequency of repairs and replacements.

4. Flexible operation and automated control
Universal function: The reclaiming screw can rotate around the horizontal and vertical axes of the whole machine. It has a universal function, which can greatly increase the reclaiming area and reduce the frequency and amplitude of the horizontal arm and vertical hoist movements.
Automated control: The entire production line adopts automated control. When unloading a ship, the ship only needs to dock, and the operator can complete the entire unloading process by holding the operator, which is both safe and reliable and improves work efficiency.

5. Environmental protection and sustainable development
Green production: The design and manufacture of environmentally friendly cement clinker ship unloaders comply with environmental standards and can effectively reduce the emission of pollutants such as dust and noise, contributing to green ports and sustainable development.
Resource conservation: By improving the energy efficiency ratio of equipment and reducing the frequency of maintenance and replacement, the use of energy and raw materials is saved, and production costs and environmental pollution are reduced.